Standard Configurations | Quantity | Price (FOB Nanjing) | |
1. | Main machine | 1set | |
2. | servo drivesystem+ frequency convertor +three-axis drive | 1set | |
3. | High speed crusher | 1set | |
4. | Air comdivssor 22KW(filter,air tank,drier) | 1set | |
5. | Blower wire | 1set | |
6. | Simple packing machine | 2sets | |
7. | Simple sealing machine | 2sets | |
8. | Free spare parts(attachment list) | 1set | |
9. | Auto web guider | 2sets | |
10. | Mitsubishi servo motor(other brands optional) | 5sets | |
11. | Davit arm(200KGS) | 2sets | |
12. | Dust collection unit | 1set | |
13. | Noisy reduce cabinet | 1set | |
14. | Raw materials with auto unwinding, auto splicing, auto tension control | 2sets | |
15. | Glue applicators , Nordson USA(optional) | 2sets | |
16. | |||
17. | Total line price | ||
18. | Delivery time: | 120 working days after the Seller receives the deposit and the sample drawings have been confirmed by both parties |
Main technical Parameters
1 | Design speed | 200meters/min |
2 | Working speed | 160meters/min |
3 | Qualified rate | ≥98%(exclude the wastage due to theglue applicators and materials splicing joint) |
4 | efficiency | ≥85% |
5 | installation capacity | 200KW |
6 | Electricity | Three phases four wires 380V/50Hz (ground wire) |
7 | Wire | 3×70MM2+1×25MM2+1×10MM2 |
8 | Lowest divssure | ≥0.6mpa ,2.2m3/min |
9 | Total weight | 40tons |
12 | Machine size | 23×7.5×2.8M(L×W×H) |
13 | Working space | 27×9.5×3.8M(L×W×H) |
14 | Machine color | Metal beach yellow+ sky blue can be changed by order |
16 | Containers | 2×40HQ+1×20GP |
Machine main parts brand:
Name | Brand | Origin | |
1 | Servo motor | Mitsubishi Siemens AB | Japan Germany USA |
2 | Low voltage electronic | Schneider | France |
3 | sensor | Banner | USA |
4 | Web guider | FIFE BST KSC | USA Germany China |
5 | Touchable screen | Banner | USA |
6 | PLC control system | Mitsubishi Siemens AB | Japan Germany USA |
7 | Cutter raw material | D2 M7 T15 | USA USA USA |
8 | Temperature control system | Omron HB | Japan China |
9 | bearing | HRB NSK SKF | China Japan Sweden |
10 | Timing belt | Optibelt Gates | Germany USA |
11 | Conveyer belt | Habsit Nitta | Swaziland Japan |
12 | Pneumatic system | SMC Airtac | Japan Taiwan台湾 |
Note: the brands in blue color are optional.
Machine Standard Configuration:
1.Reasonably solid square steel frame: Panel 25mm thick, solid cage with 60 * 60mm square steel, the base frame with square tube 120mm × 120mm, widening after gearbox for repair
2.Crusher system:
3. Fluffforming system:
4. SAP feeding system
5.Bottom tissue feeding, roll diameter φ800mm
6.Toptissue feeding, roll diameter φ800mm
7.Fluff core wrapped by upper and bottom tissue
8.Top sheet hydrophilic non wovenfeeding, roll diameter φ800mm
9.Bottom film feeding, roll diameter φ800mm
10. Fluff core embossing roller.
11. Fluffcore or air laid paper cutting device
12. Y-shape roller
13. Final cut unit
14. Product vertical2-folding or 3-folding
15. Horizontalstacker transmission
Servo driving horizontal stacker adopts double pusher and double exits. It divss 25% and speed is 15-20bags/minute. Each push pieces range is 18-36pieces/push. The product length is 200-300mm, width140-200mm after folding.
Please note that stacker is not included into the main machine. Customer needs to choose it or other packing ways.
16. Driving system
Adopt servo motors +frequency convertor +three-axis for transmission controlling, main raw materials unwinding driven by frequency control, to guaranteethe divcision and stability of the machine in high speed, and can realize not change any transmission parts to change the product’s size, can directly set on PLC, easy to operate and maintain
All cutter racks adopt with CNC processing, guarantee the divcisionof bade and prolong the cutter’s lifetime
Cutter adopts universal joint coupler transmission
Stressed timing belt is widen
17. Air supply
Electrical parts:
1. Detectionsystem:
2. Driving system
3. Unwinding and splicing
4. Material supplying control unit
5. Operating touchable screen
6. Heating system
7. Safety unit
8. Independent wire casing is set at the side of back transmission box, divided into strong and weak lines, neatly arrangement, with independent door.
9. Spray, scraping glue control system
Note: Glue applicators are excluded in main machine and can be bought by clients or from us directly.
Spare parts list:
Name | Quantity | Name | Quantity |
Kit | 1 set | fuse | 10 pcs |
Manually packing machine | 1 set | transition wheel | 3 sets |
Cutting blade | 2 pcs | Timing belt | 3 pcs |
Truncation blade | 1 set | Conveying belt | 2 pcs |
thermocouple | 2 pcs | Electric heater | 5 pcs |
Electrical schematic diagram | 1 | back transmission diagram in PDF | 1 |
instruction of main electrical elements | 1 | machine layout in PDF | 1 |
Delivery place:NANJING Port.
Delivery time:
The machine shall be ready within ****working days after the Seller receives the deposit and the sample drawings have been confirmed by both parties.
The Seller shall inform the Buyer of the machine completion in written form by fax or by email.
Payment term:
Machinery payment
The Buyer shall pay the Seller 30% of the total contact amount by TT payment within 14 days from the date the contract is signed. The machine shall be loaded within 3 working days after the Seller receives the rest 70% by TT or by LC payment before shipping.
Note: If Buyer cannot pay the deposit by the specified date as required above, the Seller has the right to re-price the machine.
Raw material payment
The Buyer shall pay the Seller 50% of the total contact amount by TT payment within 14 days from the date the contract is signed. The raw materials shall be loaded within 3 working days after the Seller receives the rest 50% by TT before shipping.
Quality guarantee periodand wage:
The Seller offers a 12-month quality guarantee period from the delivery date. During this period, the Seller shall repair the machine and provide repair parts (wearing parts, and parts subject to normal wear and tear(like: cutters and belts,etc)or damage attributable to the Buyer excluded). The damage attributable to the Buyer shall be repaired at the Buyer’s cost.(the warranty period is valid from 30 days after the buyer is informed of the test of the machine.)
Approved before shipping:
Machine will be tested and approved in seller’s factory before delivery. The time for testing in seller’s factory will not be more than 15 minutes. Raw materials consumption within 15 minutes will be afforded by seller. If customer needs more time for testing, the cost will be afforded by customer
The wastage excludes the circumstances when glue applicator breaks down or exchange material.
Installation and Testing:
1: The Seller shall be responsible for the first installation and adjustment of the machine sold. Erection Period: __****__ days
2: Installation and adjustment abroad: The Buyer shall pay for the transportation, accommodation (room and board) and translation if it requires the Seller to offer after-sales services like installation, adjustment, training workers, and machine maintenance abroad. The accommodation offered by the Seller shall be of three-star standard of China’s Hotel at least.
3.1 The Buyer shall pay the after-service technicians sent by the Seller 100USD per day during extended time. The term of extended time must be within10 working days.
3.2 If the installation can’t be done for the reason attributable to the Buyer, like lack of supporting facilities or raw materials, the Buyer shall pay the technicians sent by the Seller 100USD per day during the extended time. All the payment shall be made within three days after the installation and adjustment is completed. Otherwise, the Seller has the right to terminate after-sales service.
Store Condition:
Factory-set-up should meet these demands:
1: Without vibration, clean and clear environment, good ventilation, no flammable and explosive and corrosive substances around.
2: Flat concrete ground, concrete number should be at least 300#; ground level difference should be within 15-25mm, so that machine adjustment is more convenient.
3: Ground should have enough bearing capacity. Concrete ground thickness is no less than 200mm. if machine is put on the 2nd floor, concrete floor(reinforced concrete pouring) average bearing capacity is at least 3.5tons/sm. machine is put no more than on the 2nd floor.
4: To keep at least 1 meter distance between the back side of machine (including attached equipment) and the walls.
5: To divvent the accident due to the uneven ground.
6: The inside temperature in the factory is no less than 12-15℃.
Raw materials store should meet these demands.
1: Tray shelves are needed to put at the bottom of raw materials in case of damp and moisture.
2: Clean and clear environment, sealed and closed, no mosquito, no flammable and explosive and corrosive substances around.
3: To keep normal temp. 15-30 ℃inside the store is ok.
You may need following raw materials to produce under pad | weight |
Fluff pulp | 685g/m2 |
Top sheet hydrophilic non woven | 18g/ m2 |
Upper tissue | 15g/ m2 |
Bottom tissue | 15g/ m2 |
Back sheet PE film | 31g/m2, 24g/ m2 |
SAP |
|
Hotmelt glue |
|
Packing bags, we can help you to order packing bags。 |
In addition to the machinery, the customer needs to purchase the following equipment. We can also help customer buy these device if he cannot find locally.
1:6-square-meter working table for packing.(if attached stacking machine and automatic packing equipment that can be omitted.)
2:Hand-lift jack. Used to move material from racks and around the plant floor;
3:Pallet racks. Allows storing of raw material and finished goods while saving floor space;
4:Head coverings and masks. It is highly recommended that production line employees are wearing head covering and mask in order to meet international sanitary standards;